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CNC vertical lathe/vertical turning center Ø1000-2000

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High-end · High-precision · Heavy-duty CNC Vertical Lathe VTL100ATC / VTL130ATC / VTL160ATC
High-end · High-precision · Heavy-duty Vertical Turning Center VTL100ATC+C / VTL130ATC+C / VTL160ATC+C
Avoid ovality caused by gravity, achieve extremely close to true roundness; high precision, high rigidity, high stability, heavy cutting, high efficiency; applied in aero-engine casings, turbine discs, transmission wheels, etc.
VTL machine view 1
Product Introduction
  • Machining large, thin, heavy and irregular-shaped parts, easy loading/unloading.
  • Due to workpiece self-weight, the fixture ensures tight contact, enabling high precision and stable machining results; short and stable setup time.
  • No ovality caused by self-weight inertia as in horizontal lathes, achieving extremely round precision.
  • Stable machining for difficult-to-clamp irregular workpieces; simple fixture structure, low manufacturing cost.
  • Near-square high-rigidity design minimizes thermal deformation and vibration. Enlarged chip discharge angle, stainless steel plate, smooth chip removal, prevents bed thermal deformation.
  • Three-dimensional assembly line ergonomic design, convenient workpiece handling.
  • Floor space 1/2 less than horizontal lathes.
  • Multi-function configuration, optimal operation, lowest investment cost.

 

Introduction illustration

No. VTL Features Advantage
1 FANUC-0i-TF Plus control system -- machining accuracy IT6
2 Spindle (worktable) adopts crossed roller bearings, ensuring high radial/axial load capacity at both low and high speeds, achieving high precision, low noise, durability. High precision, high load, high rigidity, suitable for large and asymmetric workpieces. Improved worktable rotation accuracy, speed 200/320 rpm
3 Z-axis adopts round ram, oversized cross-section, rolling+sliding composite guideway ensures rigidity and accuracy. Equipped with hydraulic counterbalance automatic system, ensures accuracy for large height and deep hole machining. Built-in coolant through spindle increases tool life. Z-axis diagram
4 X/Z axes use THK C3 precision ball screws with NSK precision angular contact bearings preloaded, long double-nut preload. Ensures excellent positioning accuracy
5 Main drive by wide-range spindle servo motor, via two-speed gearbox (auto 2-speed) and high-precision 2-stage gears. Low noise, high reliability
6 ATC tool changer: automatic tool clamping. Curvic coupling structure ensures maximum rigidity during turning, especially in interrupted cuts, keeping tool holder firmly against the ram. ATC diagram
7 4/5/6 station servo hydraulic turret (hydraulic locking force 9100 kgf; electric tool post locking force 2000 kgf) High rigidity, fast indexing
8 X/Z axis rapid traverse 12 m/min Fast movement (others 2 m/min), sufficient lubrication
9 Machine external guard with double-door structure Small footprint
10 Optional X-axis closed-loop linear scale  
11 Optional Z-axis closed-loop linear scale  


Mechanical Specifications
Category Specification Unit VTL100ATC VTL100ATC+C VTL130ATC VTL130ATC+C VTL160ATC VTL160ATC+C VTL200ATC VTL200ATC+C
Capacity Table diameter mm 1000 1000 1300 1300 1600 1600 2000 2000
Max. swing diameter mm 1300 1300 1600 1600 2000 2000 2500 2500
Max. turning diameter mm 1200 1200 1600 1600 2000 2000 2500 2500
Max. workpiece height mm 1000 1000 1200 1200 1200 1200 1400 1400
Max. workpiece weight kg 4000 4000 5000 5000 8000 8000 12000 12000
Travel X-axis travel (left-right) mm -100+750 -820+750 -100+980 -820+980 -100+1180 -1020+1180 -100+1450 -1270+1450
Z-axis travel (up-down) mm 800 800 800 800 800 800 1200 1200
Crossrail vertical travel mm 800 800 800 800 800 800 1000 1000
Positioning steps mm 4x200 4x200 4x200 4x200 4x200 4x200 5x200 5x200
Spindle Spindle speed Low gear rpm 2-108 2-108 2-108 2-108 2-64 2-64 2-64 2-64
High gear rpm 108-400 108-400 108-300 108-300 65-250 65-250 65-200 65-200
Max. spindle torque Nm 8570 8570 16000 16000 26000 26000 46000 46000
#2 milling spindle Speed rpm   50-2250   50-2250   50-2250   50-2250
Torque Nm   280   430   430   470
Ram Round ram size mm Ф240 round ram Ф240 round ram Ф240 round ram Ф280 round ram
Z-axis guide type mm Composite: 4 linear + 4 box Composite: 4 linear + 4 box Composite: 4 linear + 4 box Composite: 4 linear + 4 box
Feed rate X-axis rapid traverse m/min 12 12 12 12 12 12 10 10
Z-axis rapid traverse m/min 10 10 10 10 10 10 10 10
Manual feed m/min 0-6 0-6 0-6 0-6 0-6 0-6 0-6 0-6
Turret/Ram Option: square ram   2-station   2-station   2-station   2-station  
Option: servo turret   Vertical 5-station   Vertical 5-station   Vertical 5-station   Vertical 5-station  
ATC Number of tools   12 16 12 16 12 16 16 16
Tool shank type   7/24 taper BT50 7/24 taper BT50 7/24 taper BT50 7/24 taper BT50
Max. tool size mm 280W x150Tx400L 280W x150Tx400L 280W x150Tx400L 280W x150Tx400L
Max. tool weight kg 50 50 50 50 50 50 50 50
Max. tool magazine load kg 360 360 360 360 360 360 360 360
Tool change time sec 40 40 40 40 40 40 40 40
Motor (FANUC) Spindle motor kW 30/37 30/37 37/45 37/45 45/55 45/55 60/75 60/75
#2 milling spindle motor kW   7.5/11   7.5/11   7.5/11   11/15
X-axis servo motor kW 7 7 3 7 3 7 7 7
Z-axis servo motor kW 7 7 3 7 3 7 7 7
CF-axis servo motor kW   7   7   7   7
Coolant pump motor kW 3.6+1.35 3.6+1.35 3.6+1.35 3.6+1.35 3.6+1.35 3.6+1.35 3.6+1.35 3.6+1.35
Tank capacity Hydraulic tank L 130 130 130 130 130 130 130 130
Coolant tank L 600 600 600 600 600 600 1000 1000
Lubrication tank L 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6
Other Power supply     380V±10% 50Hz±1% 3-phase AC
Power requirement KVA 55 65 65 75 65 75 90 105
Machine dimensions (L×W×H) mm 3800×4600×5000 4200×5000×5300 4800×5500×5300 5500×7600
Machine weight (approx.) kg 23000 25000 29000 31000 33000 35000 47000 49000
Machine accuracy mm Positioning: ±0.007/500, Repeatability ±0.005; C-axis positioning: ±7.5″/360°, repeatability ±5″
Machine Configuration List
1. Standard Configuration
1 FANUC 0i-TF Plus 10 Automatic centralized lubrication system
2 4 independent manual jaws (4 sets)
VTL10---40"
VTL12---50"
VTL16---63"
11 Work light
3 Hydraulic system 12 3-color warning light
4 2-speed gearbox for spindle 13 12-tool magazine (ATC series)
5 Coolant system 14 16-tool magazine (ATC+C series)
6 Coolant tank + floor flushing system 15 Technical documentation
7 Oil skimmer 16 Tool box
8 Chip conveyor + chip cart 17 Full enclosure sheet metal cover
9 Electrical cabinet air conditioner -  

Full cover

Full enclosure sheet metal cover (with top)

2. Optional Configuration
1 SIEMENS 828D, 840D control 14 X, Z axis linear scales
2 FANUC-31i control 15 Tool magazine 24, 32, 48, 60 positions
3 Taiwan/domestic control system 16 Double-face contact tool holder
4 3-jaw hydraulic chuck (hard/soft jaws) 17 Full enclosure cover (with top)
5 Hydraulic system high/low pressure control 18 Processing monitor anti-fog rotary window
6 High-pressure chip breaking system for tool post 19 Oil mist collector
7 Grinding function 20 Spindle motor power upgrade
8 Coolant chiller 21 Center tailstock
9 2-speed gearbox for milling spindle 22 Z-axis stroke extension
10 Through-spindle coolant (TSC) 23 Column riser
11 Paper belt filter 24 Workpiece trial cutting
12 Tool measurement system 25 Fixture design
13 Workpiece measurement system 26 Turnkey project

Optional Configuration (Images)

4/6-jaw hydraulic chuck Electromagnetic chuck X, Z linear scale Paper belt filter (for TSC) Tool measurement
hydraulic chuck electromagnetic chuck linear scale paper filter tool measurement
Workpiece measurement Grinding function Through-spindle coolant Anti-fog rotary window Center tailstock
workpiece probe grinding TSC rotary window tailstock
High-pressure chip breaking Coolant chiller Siemens control - -
high pressure chiller siemens - -
Typical Application Industries

1. General machinery: flanges, gear blanks, pulleys, couplings, motor end covers, bearing seats

2. Construction & mining machinery: excavator hubs, track rollers, hydraulic cylinder bases, crusher rotors, wear-resistant bushings

3. Automotive & rail transit: car wheels, aluminum wheels, brake drums, brake discs, flywheels, high-speed train brake discs, bogie flanges, train wheels

4. Energy equipment (wind/hydro/nuclear): wind power flanges, turbine runners, nuclear heads, sealing rings

5. Petrochemical & explosion-proof: rod connectors, wellhead flanges, valve bodies, explosion-proof motor end covers, sealing sleeves

6. Aerospace & lightweight: aircraft landing gear wheels, engine turbine disc blanks, casings, carbon fiber flanges/sleeves

7. Mold manufacturing: plastic mold cores/cavities, bottle molds, tire mold rings, die-casting mold inserts

Typical application 1

Sewing machine parts Bearing rings Traction sheave Valve body Butterfly valve
part1 bearing sheave valve butterfly
Volute Turbine housing Construction machinery gearbox housing Swing drive Wheel hub flange
volute turbine gearbox swing hub

Typical application 2

Wind power planet carrier Wind power planet carrier Wind power planet carrier Flange shaft Internal/external gear ring
planet1 planet2 planet3 flange shaft gear ring
Wind power sprocket Cycloidal wheel Wind power pivot ZF planet shaft ZF sun shaft
sprocket cycloidal pivot ZF planet ZF sun

Typical application 3

Titanium parts Titanium parts Titanium parts Titanium parts Titanium parts
Ti1 Ti2 Ti3 Ti4 Ti5
Nozzle (copper) Cast aluminum parts Paper mill disc Paper mill disc Integral impeller
nozzle aluminum paper disc1 paper disc2 impeller

Typical application 4

Wind power gear Train wheel Bearing inner ring Bearing ring Pump body
wind gear train wheel inner ring bearing ring pump body
Motor base Ring gear Motor housing Aluminum precision part Stainless valve body
motor base ring gear motor housing aluminum part valve body

 

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