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Aluminum wheel hub CNC vertical lathe

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Vertical 5-Axis Turn-Mill Composite Machine Tool

Aluminum Wheel CNC Vertical Lathe

   VT24F, VT26F, VT28F VT32F 

 

Aluminum Wheel Dual-Turret CNC Vertical Lathe

   VTT24F, VTT26F, VTT28F VTT32F 

I. Processing Equipment

Aluminum Wheel Production Equipment (12″~32″)

1. Dual-Turret CNC Vertical Lathe

2. CNC Vertical Lathe

II. Processed Products

Typical Machined Part Illustration - Aluminum Wheel

 

III. Fixtures (Lathe)

Lightweight design to reduce machine load and increase machine life.

High-speed rotation and high stability are characteristics of this fixture.

Various positioning methods allow selection of the most appropriate positioning method based on the characteristics of the workpiece.

 

Aluminum Wheel Hub Special Finger-type Fixture

III. Fixtures (Machining Center -- 4/5-Axis Tilting/Rotary)

                                                                                                            Features:

                                                                                                            Powerful locking device, suitable for heavy cutting.

                                                                                                            Ultra-precision indexing mechanism, no cumulative error, suitable for high-precision machining.

                                                                                                            Uses three-piece curved coupling, no lifting of the table during indexing.

IV. Tool Paths

Plan tools and paths according to the product, selecting the most suitable tools and paths for the customer's product.

 

 

V. Production Capacity Estimate

Accurate processing time -- needs to be calculated based on actual drawings.

Wheel Size Processing Cycle Time Daily Output (20 hours) Annual Output (working 300 days)
14~15" 125 seconds

570×90%=518 pcs

155400 pcs

17~18"

150 seconds

480×90%=432 pcs

129600 pcs

20"

180 seconds

400×90%=360 pcs

108000 pcs

21~22"

220 seconds

320×90%=288 pcs

86400 pcs

22~23"

245 seconds

293×90%=264 pcs

79200 pcs

 

Shape after OP1 Machining

Shape after OP2 Machining

Shape after OP3 Machining

Machine Specification Table
Category Machine Standard Specification Unit VT24F VT26F VT28F VT32F VTT24F VTT26F VTT28F VTT32F
Machining Capacity

Aluminum Wheel Machining Range

inch

12-24"

17-26" 17-28" 20-32" 12-24" 17-26" 17-28" 20-32"

Aluminum Wheel Special Fixture

-

Hydraulic Finger-type Chuck Jaw

Hydraulic Finger-type Chuck Jaw Hydraulic Finger-type Chuck Jaw Hydraulic Finger-type Chuck Jaw Hydraulic Finger-type Chuck Jaw Hydraulic Finger-type Chuck Jaw Hydraulic Finger-type Chuck Jaw Hydraulic Finger-type Chuck Jaw

Max. Swing Diameter

mm Ф 800 Ф 850 Ф 950 Ф 1100 Ф 800 Ф 850 Ф 950 Ф 1100

Max. Turning Diameter

mm Ф 700 Ф 760 Ф 800 Ф 900 Ф 700 Ф 760 Ф 800 Ф 900

Max. Turning Height

mm 400 500 600 600 400 500 600 600

Max. Workpiece Weight

kg 500 500 600 800 500 600 800 800
Travel

X-axis Travel (Left/Right)

mm 450 450 450 550 450 450 450 500

 

Z-axis Travel (Up/Down)

mm 550 850 850 850 550 850 850 850
Spindle

Spindle Servo Motor Power

kw 37/45 45/55 37/45 45/55 37/45 45/55 37/45 45/55
Spindle Speed rpm 2000 1600 1500 1500 2000 1600 1500 1500
Spindle Rated/Max. Torque Nm 590/680 860/1050 860/1050 860/1050 590/680 860/1050 860/1050 860/1050
Spindle Nose - A2-11 A2-11 A2-11 A2-11 A2-11 A2-11 A2-11 A2-11
Spindle Bearing Diameter mm Ф 160 Ф 160 Ф 180 Ф 180 Ф 160 Ф 160 Ф 180 Ф 180
Feed Speed X-axis Rapid Traverse m/min 20 20 18 18 20 20 18 18
Z-axis Rapid Traverse m/min 18 18 15 15 18 18 15 15
Turret Turret Type / Tool Station Quantity Pcs

A: Horizontal 12T

H: Vertical 6T

A: Horizontal 12T

H: Vertical 6T

A: Horizontal 12T

H: Vertical 6T

A: Horizontal 12T

H: Vertical 6T

A: Horizontal 12T

H: Vertical 6T

A: Horizontal 12T

H: Vertical 6T

A: Horizontal 12T

H: Vertical 6T

A: Horizontal 12T

H: Vertical 6T

Tool Size -

32×32 Φ50

32×32 Φ50 32×32 Φ50 32×32 Φ50 32×32 Φ50 32×32 Φ50 32×32 Φ50 32×32 Φ50
Control System Motors Control System -

FANUC-oi-TF Plus

FANUC-oi-TF Plus

FANUC-oi-TF Plus FANUC-oi-TF Plus
Spindle Servo Motor Kw 37/45 45/55 37/45 45/55 37/45 45/55 37/45 45/55
X-axis Servo Motor Kw 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0
Z-axis Servo Motor Kw 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0
Other Power Requirement KVA 60 70 70 70 60 70 70 70
Machine Dimensions (L×W×H) m 2.0×3.6×2.8 2.2×3.8×3.6 2.4×4.2×3.8 2.6×4.2×3.8 3.8×3.6×2.8 4.2×3.8×3.6 4.4×4.2×3.8 4.8×4.2×3.8
Machine Weight Kg 9500 10500 14000 15000 15000 18500 22000 26000
Enclosure + Chip Conveyor - Machine Enclosure + Hinge-type Chip Conveyor 3800×3930×3205 Machine Enclosure + Hinge-type Chip Conveyor
Machine Accuracy mm

Positioning Accuracy: ±0.005

Repeatability Accuracy: ±0.003

Machine Configuration List
1. Standard Configuration
1

FANUC-oi-TF Plus

10

Japan THK / Taiwan Rails & Ball Screws

2

IP5 Rated Operator Panel

11

Centralized Automatic Lubrication System

3

Spindle Servo Motor

12

Cutting Fluid Workpiece Cooling System

4

3-Jaw Special Fixture

13

Chip Conveyor + Chip Cart

5

A: Horizontal 12-Station Turret

14

External Enclosure Sheet Metal

6

Hydraulic System

15

Maintenance Tools

7

Electrical Cabinet Air Conditioner

16

Technical Documentation

8

LED Work Light

17

Tool Box

9

LED 3-Color Warning Light

- -

Vertical 6-Station Hydraulic Servo Turret 

2. Optional Configuration
1

Siemens SIEMENS828D / GSK 988TA Control System

10

X/Z Axis -- Sliding Box Guideways

2

H: 4, 5, 6-Station Hydraulic Servo Vertical Turret

11

Tool Touch Probe System

3

M: Live Tool Turret BMT

12

Workpiece Measuring Probe System

4

Spindle 2-Speed Gearbox

13

X, Z Axis Linear Scales

5

Automatic Door

14

Spindle Servo Motor Power Upgrade

6

Oil-Water Separator

15

Center Tailstock

7

Oil Mist Collector

16

Extended Z-axis Travel

8

Full Enclosure Sheet Metal Cover (with Top)

17

Raised Column

9

Machining Monitor --- Anti-fog Rotating Window

- -

 

Typical Application Industries

Suitable for small to medium batch precision machining in general machinery, automotive parts, aerospace and lightweight equipment, mold manufacturing, etc. Machining rotational parts--Suitable for turning of shafts, discs, and sleeves.

1、 Wheel Hub Parts

Rough and finish turning of aluminum wheel hubs, forklift wheel hubs, agricultural machinery wheel hubs. Capable of machining rotational surfaces such as the outer diameter, end face, and bolt hole end face of the wheel hub.

2、 Disc Parts (Medium-sized)

Medium-sized flanges, valve bodies, gear blanks, pulleys, couplings, bearing housings, motor end covers, hydraulic pump end covers, pump bodies, etc.

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