Automated Machining Solution for Belarusian Planetary Gears
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Release time: 2026-05-27 15:52:15
View number: 157
Planetary Gear Automated Machining Solution
Shenyang Billows Precision Machinery
I. Product Information
| No. | Part Number | Name | Blank Dimensions | Weight(kg) | Annual Output | Machining Time |
|---|---|---|---|---|---|---|
| 1 | 7519-2405434-03 | Secondary Row Planet Gear | Ø350×Ø153×163 | 75 | 4740 | 106 |
| 2 | 75310-2405264-02 | Primary Row Planet Gear | Ø410×Ø220×116 | 71 | 2650 | 116.3 |
| 3 | 7520-2405434-01 | Secondary Row Planet Gear | Ø415×Ø202×190 | 75 | 85 | 129.6 |
| 4 | 75132-2405264-04 | Primary Row Planet Gear | Ø370×Ø187×101 | 67 | 4600 | 65.8 |
| 5 | 75600-2405434-12 | Secondary Row Planet Gear | Ø438×Ø192×226 | 178 | 2365 | 156.2 |
II. Automated Production Line Layout
Layout Dimensions
Layout Overview
III. Automated Components
3.1 Loading and Unloading Mechanism
Technical Description
- The loader is designed according to the product profile, using profiled locating holes for product positioning.
- The material rack can hold 6 products, with a single product machining time of approximately 156.2 min.
3.2 Robot
Technical Data
| Parameter | Value |
|---|---|
| Maximum Reach | 2800 mm |
| Rated Payload | 800 kg |
| Maximum Payload | 970 kg |
| Max. Additional Load on Turntable/Upper Arm/Forearm | 550 kg / 130 kg / 150 kg |
| Pose Repeatability (ISO 9283) | ± 0.08 mm |
| Number of Axes | 6 |
| Mounting Position | Floor |
| Footprint | 968 mm x 944 mm |
| Weight | Approx. 2400 kg |
3.3 Robot End Effector
Technical Description
- The robot end effector consists of machined parts, a three-jaw cylinder, a blow-off device, a cable package, etc.
- Products are gripped using an external clamping method. The dual-station gripper design reduces idle robot travel.
- The gripper fingers use special materials to ensure the gripper does not damage the product.
- A blow-off device is installed on the picker to clean the machine chuck and product surface.
- For different product specifications, quick-change fixtures are designed to significantly improve production efficiency and enhance flexible manufacturing capabilities.
Robot End Effector Product Gripping Distribution
Robot Gripper 1# (3 Product Types)
Robot Gripper 2# (2 Product Types)
3.4 Robot Quick-Change Fixture
Technical Parameters
| Category | Parameter | Value |
|---|---|---|
| Model | Master Side | LTC-0630FM |
| Tool Side | LTC-0630FT | |
| Load | Rated Payload | 650 kg |
| Locking Force (@0.49MPa) | 72,930 N | |
| Allowable Static Torque | 5,000 N·m | |
| Allowable Static Moment | 5,000 N·m | |
| Maximum Acceleration | 50 m/s² | |
| Dimensions & Accuracy | Overall Dimensions | 210 mm × 210 mm |
| Combined Thickness | 100 mm | |
| Positioning Repeatability | ±0.015 mm | |
| Pneumatic Parameters | Operating Pressure | 0.4～0.8 MPa |
| Material | Main Body | Aluminum Alloy |
| Locking Mechanism | Alloy Steel | |
| Locking Element | Steel Ball | |
| Operating Environment | Temperature | 0～60°C |
| Humidity | 0～95% | |
| Product Weight | Master Side | 10.6 kg |
| Tool Side | 4.35 kg |
3.5 Flipping Mechanism
Technical Description
- The flipping mechanism is driven by a servo motor to achieve 180° automatic flipping of workpieces, cooperating with the robot for loading and unloading operations.
- Equipped with a rotary platform for precise positioning of workpiece angles, ensuring machining accuracy.
- Equipped with a drip tray to effectively collect cutting fluid and coolant, maintaining a clean working environment.
- The flipping mechanism is linked with the robot control system to achieve automated coordinated operation.
3.6 3D Camera
Working Principle
The binocular structured light stereo camera is a structured light 3D camera composed of a structured light module, two 2D monochrome cameras, and one 2D color camera. Its main working process includes the synchronous acquisition of 3D data (Depth) and 2D data (RGB), as well as the RGBD aligned output of both data types, with measurement accuracy reaching sub-millimeter level.
3.7 Personnel Walking Grille
Technical Description
- The grille net is made of high-strength composite material with an anti-slip surface treatment, ensuring safe walking even in wet or oily environments.
- Connected drain pipes are designed underneath to ensure that cutting fluid collected by the grille net is gathered at a single collection point.
3.8 Supply List
| Name | Quantity | Origin |
|---|---|---|
| 800KG 6-Axis Robot | 1 set | KUKA |
| Vertical Turning Center | 2 units | China |
| 3D Camera Gantry | 1 set | China |
| Loading Mechanism (Tray Quantity) | 1 set (includes 2 trays) | China |
| Unloading Mechanism (Tray Quantity) | 1 set (includes 2 trays) | China |
| Robot End Effector | 2 sets | China |
| Quick-Change Fixture | 1 set (1 master disc, 2 slave discs) | China |
| Walking Grille Net | 1 set | China |
| Safety Protection | 1 set | China |
| Flipping Mechanism | 1 set | China |
| Electrical Control Cabinet | 1 set | China |