Valve - Gate Valve Solution V1 (Vertical Turn-Milling + Rotary Fixture)
Gate Valve - Valve Body Machining Solution
About Shenyang Billows
Shenyang Billows specializes in R&D, design and production of CNC special machine tools. The company has a complete quality management system and has obtained 12 patents.
The company has a professional R&D team, dedicated to the design and research of vertical CNC lathes for many years, committed to high-end manufacturing CNC equipment in China.
In line with market and national policies, we provide comprehensive services to customers from demand analysis, machine tool R&D, manufacturing to end-use applications, achieving turnkey projects. Building the unique brand of "Julang Intelligent Manufacturing"!
I. Customer Information
Valve Body Annual Production
II. Valve Body Solution 1
CNC Vertical Lathe + Horizontal Machining Center
| Machine | CNC Vertical Lathe | Horizontal Machining Center | Automation Solution | |
|---|---|---|---|---|
| Process | OP1 Process | OP2 Process | Robot or gantry system for automation | |
| Valve Size | DN50-DN100 | DN125-DN300 | DN50-DN300 | |
| Machine Model | VL45 | VL66 | HMC500 | |
| Machining Content | Complete rough and finish turning of three surfaces | Drilling, tapping and all other machining | ||
CNC Vertical Lathe + Rotary Fixture + Horizontal Machining Center
| Machine | CNC Vertical Lathe + Rotary Fixture (Optional) | Horizontal Machining Center | |
|---|---|---|---|
| Process | OP1 Process | OP2 Process | |
| Machining Content | CNC vertical lathe with rotary fixture - complete three-surface rough and finish turning in one clamping | Drilling, tapping and all other machining | |
III. Valve Body Solution 2
Turn-Milling Compound + Rotary Fixture + Chip Breaking - One Clamping, Complete Multi-Process Machining
| Machine | Max Diameter | Rotary Fixture | Machining Content | Machine View | Rotary Fixture | Automation |
|---|---|---|---|---|---|---|
| CNC Vertical Turn-Mill VTM45 | Φ450 | Optional | Complete rough/finish turning, drilling, tapping of 3 faces in one clamping |  |
 |
Automation by robot or gantry |
| CNC Vertical Turn-Mill VTM66 | Φ450 |
IV. Production Planning Analysis
One Production Line
Note: Due to various factors including equipment, workpiece, fixture, cutting tools, material, and machining environment, cycle time calculation may have ±15% deviation
Production Line & Labor Requirements
1 worker can manage 2 automated production lines
Main Application Scope
- Suitable for various disc-type part machining
- Housing/shell part machining (such as valves, flywheels, gear blanks, flanges, etc.)