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Double-spindle vertical cylindrical grinding machine

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Double Spindle Vertical Cylindrical Grinding Machine
 
 

As a core product of Shenyang Julang in the grinding machine field, the VGS series double spindle vertical cylindrical grinding machine integrates multiple innovative highlights in technical design and core performance. Relying on exquisite manufacturing technology and strict quality control, it forms unique technical advantages and perfectly meets the high standards and requirements of enterprises for precision processing equipment.

1. Double Spindle Collaborative Design for High-efficiency Parallel Processing: The machine adopts a vertical double-spindle layout, which can operate independently and collaboratively to perform multi-process composite grinding on workpieces, greatly improving processing efficiency. Compared with traditional single-spindle grinding machines, production efficiency is increased by more than 30%, especially suitable for high-efficiency processing of large batches of cylindrical parts. Both spindles adopt high-precision positioning and transmission structures to ensure coaxiality and synchronization, guaranteeing consistency in batch processing.

2. Ultra-precision Grinding Accuracy Control: Relying on optimized machine structure and precision components, this model excels in processing accuracy. Dimensional accuracy can reach ±0.002mm, roundness and non-circular profile accuracy are controlled within ±0.001mm, inner and outer circle coaxiality is stable at 0.002~0.003mm, and surface roughness is as low as Ra: 0.2~0.4μm, fully meeting the strict processing requirements of German-funded enterprises for precision cylindrical parts. It can be widely used in high-end equipment, precision instruments, auto parts and other fields.

3. Specialized Grinding Process Optimization: According to the grinding requirements of cylindrical parts, the grinding path and grinding wheel selection are optimized, and a special grinding algorithm is adopted to effectively reduce grinding lines and improve workpiece surface finish. It is equipped with a grinding fluid circulation and filtration system with a high-precision filter device to ensure the cleanliness of grinding fluid, avoid impurities affecting processing accuracy, and play a role in cooling and lubrication, extending the service life of the grinding wheel and reducing processing costs.

4. High Stability and Reliability: Key components of the machine are selected from world-renowned brands, and have undergone strict quality inspection and assembly debugging to ensure the stability and reliability of the whole machine. The body adopts a symmetrical structure design with low center of gravity and strong stability, which can effectively resist impact and vibration during grinding. It is equipped with a comprehensive protection system to protect operators and equipment safety in all directions, complying with industrial production safety standards.

5. Flexible Adaptability: The machine can flexibly adapt to the processing of cylindrical parts of different specifications and materials. By quickly replacing tooling and adjusting parameters, it can realize multi-variety and small-batch production, adapting to diverse market processing needs. The control system supports customized programming, which can flexibly set grinding parameters and processing paths according to workpiece requirements, improving the versatility and flexibility of the equipment.

 

 

Technical Specifications
Category Item Unit VGS500 VGS800 VGS1000 VGS1200 VGS1600
Processing Range Inner Diameter Grinding mm Φ50~400 Φ50~650 Φ50~800 Φ50~1000 Φ50~1400
Outer Diameter Grinding mm ~Φ610 ~Φ810 ~Φ1010 ~Φ1210 ~Φ1610
Max Swing Diameter mm Φ650 Φ900 Φ1100 Φ1300 Φ1700
Max Workpiece Height mm 459 1000 1000 1000 1000
Travel X1, X2 Travel mm 300/250 1000/900 1120/1050 1420/1350 1820/1750
Z1, Z2 Travel mm 500/500 1070/1040 1070/1040 1070/1040 1070/1040
Minimum Setting Unit mm 0.0001 0.0001 0.0001 0.0001 0.0001
Workpiece Spindle Electromagnetic Permanent Magnetic Chuck mm Φ500/Φ600 Φ800 Φ1000 Φ1200 Φ1600
Spindle Speed rpm 10-200 10-100 10-100 10-100 10-100
Max Workpiece Weight Kg 300 800 1000 1000 1000
1# Spindle (OD Grinding) Spindle Power Kw 28 45 45 55 55
Spindle Speed rpm 6000 6000 6000 6000 6000
Swing Angle (Manual) - ±5° ±2.5° ±2.5° ±2.5° ±2.5°
Spindle Interface - Φ40 Bore, Taper 1:5 Φ60 Bore, Taper 1:5 Φ60 Bore, Taper 1:5 Φ60 Bore, Taper 1:5 Φ60 Bore, Taper 1:5
Grinding Wheel Size (OD*ID*Thickness) mm Φ300×Φ100×60 Φ400×Φ100×60 Φ500×Φ100×60 Φ500×Φ100×60 Φ500×Φ100×60
2# Spindle (ID Grinding) Spindle Power Kw 22/30 30/37 30/37 45/55 45/55
Spindle Speed rpm 18000 18000 18000 15000 15000
Swing Angle (Manual) - ±5° ±2.5° ±2.5° ±2.5° ±2.5°
Spindle Interface - HSK-C63 HSK-C100 HSK-C100 HSK-C100 HSK-C100
Grinding Wheel Diameter Range mm Φ30--Φ100 Φ40--Φ125 Φ40--Φ125 Φ40--Φ125 Φ40--Φ125
Closed-loop Grating Grating Type - Absolute Grating Absolute Grating Absolute Grating Absolute Grating Absolute Grating
Resolution μm 0.01 0.01 0.01 0.01 0.01
Accuracy Positioning Accuracy (VID) mm ±0.002 ±0.002 ±0.002 ±0.002 ±0.002
Repeat Positioning Accuracy (VID) mm ±0.001 ±0.001 ±0.001 ±0.001 ±0.001
Grinding Roundness mm 0.0015 0.002 0.002 0.002 0.002
Grinding Cylindricity mm 0.002 0.003 0.003 0.003 0.003
Grinding Surface Roughness μm ≦Ra 0.32 ≦Ra 0.32 ≦Ra 0.32 ≦Ra 0.32 ≦Ra 0.32
Spindle Runout Axial Runout (Root) mm 0.001 0.002 0.002 0.002 0.002
Radial Runout (Root) mm 0.0015 0.002 0.002 0.002 0.002
Others Machine Weight Kg 10000 20000 25000 35000 45000
Footprint (L×W×H) mm 2720×2215×2470 6500×3150×3800 6900×3550×3800 8200×4550×3800 9200×4550×3800
Note: 1. Hydrostatic spindles are optional for workpiece spindle and grinding spindle

Vertical Grinding Machine Configuration

PMSM Spindle (Germany INNA) Hydrostatic Spindle Worktable (Cross Roller Bearing) Hydrostatic Rotary Table Magnetic Chuck Oil Mist Collector
X/Z Axis Linear Scale Magnetic + Paper Filter Workpiece Measuring System Tool Setting System Dressing Device Anti-fog Window

 


Diamond Wheel CBN Wheel Resin Wheel Plated Wheel Ceramic Wheel Siemens CNC System Coolant Chiller

Application Fields

 

1. Disc Parts

Flange, End Cover, Pressure Plate, Clutch Disc

Machine Chuck, Turntable, Indexing Plate

One-time grinding of inner hole, outer circle and end face, high coaxiality and perpendicularity

2. Sleeve / Cylinder Parts

Hydraulic Cylinder, Air Cylinder, Spindle Sleeve

Valve Sleeve, Bushing

Mirror inner hole, precision outer circle, uniform wall thickness

3. Bearing Parts

Bearing Inner/Outer Ring, Rolling Mill Bearing, Wind Power Bearing

One-time grinding of raceway, inner/outer circle and end face, stable precision

4. Ring / Gear Parts

Gear Ring, Gear Blank, Synchronous Ring

Large Slewing Ring, Seal Seat

Large diameter, heavy weight, vertical clamping without deformation

5. Short Shaft / Disc-shaft Parts

Hub, Shaft Head, Flange Shaft

Motor End Cover, Rotor Disc

Avoid horizontal clamping sag, better precision

6. Large, Heavy, Thin-walled Parts

Wind Power, Engineering Machinery, Mining Machinery Rings

Most stable vertical clamping, no deformation or vibration

Typical Application Cases

Common features of these parts: One-time clamping completes composite grinding of inner circle, outer circle and end face/step, strictly ensuring geometric tolerances such as coaxiality, roundness and perpendicularity. Especially suitable for disc, ring, sleeve parts, and large, heavy workpieces not suitable for horizontal clamping.

Spindle Sleeve

(One-time clamping for inner hole, outer circle and end face grinding, high coaxiality required)

Precision Sleeve Parts

(For hydraulic/pneumatic valves, multi-step inner/outer circle + end face, micron-level tolerance)

Gear Blank

(Ensure coaxiality of inner and outer circles, improve subsequent gear machining accuracy)

Precision Flange

(One-time grinding of inner/outer circle + sealing end face, strict flatness and perpendicularity)

Bearing Ring

(For wind power/automobile bearings, vertical grinding for inner/outer circle, raceway and end face)

Large Gear Ring / Turntable

(For machine turntables, heavy-duty rings, vertical grinding avoids deflection)

Large Flange

(For pipeline/wind power connection, synchronous grinding with strict tolerances)

Hydraulic Breaker Cylinder

(For high pressure, mirror inner hole, perpendicularity guaranteed to prevent oil leakage)

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